
MAI602-M4D80 iBase Fanless Motion Control System
The MAI602-M4D80 is a motion control system that can be used in various factory production applications such as automated optical inspection, semiconductor wafer handling, packaging and material handling systems.
It is powered by 7th/6th Gen Intel ® Core „¢ i7/i5/i3 desktop processors and has a 4-axis motion control PCIe card that meets the performance and positioning accuracy requirements of high-performance servo/step motors. For use in visual inspection applications, the motion control card has a camera integrated with a position comparison trigger. The system comes with a built-in 80-ch isolated digital I/O card to control and monitor the switches of surrounding digital signals and control the alarm signals. Another model, “MAI602-B”, has two slots (PCIe x8 & PCIe x4 slot) to accommodate different control cards. In addition, the Mini PCI-E on board supports IBASE’s Field Bus MotionNET modules for extra I/O and motion control functionalities.
The rugged MAI602-M4D80 is a fanless, compact system designed to operate at an ambient temperature of up to 50 degrees Celsius in a non-airflow environment and has protection against accidental reverse polarity, over voltage or under voltage. The compact system is designed with fast heat dissipation and easy installation, with enclosure vents that allow airflow to the internal components as well a heatpipe mechanism for fast cooling, effectively lowering system temperature. To provide ease in user installation of the hardware, the I/O interface of the system and cable routing have been all positioned on the same side.
The system measures 275mm by 140mm by 117mm and can be installed with the provided wall mount bracket or an optional DIN-rail bracket. Flexible rear I/O interface include DVI and DisplayPort display connectors, audio line-out, two serial ports, two Gigabit Ethernet ports, 2-pin power-button terminal block, and a 3-pin 24V DC-in terminal block.
MAI602-M4D80 Features
- Fanless motion control system with IBASE MB300-TLP customized board
- Supports 7th/6th Gen Intel® Core™ i7/i5/i3 processors
- 2MB MRAM module (optional)
- Front removable drive bay for HDD/SSD (supports RAID 0/1)
- 4 Axis Pulse Command Motion Control
- 80 ch. Isolated Digital I/O (48 ch. DI / 32 ch. DO)
- Over/Under/Reverse voltage protection
- Supports DIN-rail mount & wall mount
- iSMART, iAMT (11.6)
Request for Quote (RFQ)
Product Type
Format
Processor
Manufacturer
Country Of Manufacture
Case Material
Aluminum
Certifications
CE / LVD / FCC Class B
Custom Options Products
Custom Logo,Case Colour,Processor,Memory,Storage
Chassis Color
Sliver + navy blue
Chipset
Intel
Construction
Aluminum & steel
CPU Package
7th/6th Gen Intel® Core™ i7/i5/i3 desktop processors
Expansion Slots
1x Mini PCI-E sockets (full-size)
1x 4 Axis Pulse Command Motion Control
1x 80 ch. Isolated Digital I/O (48 ch. DI / 32 ch. DO)
Front Panel External I/O
2x Antenna hole for WLAN module
Mounting
Desktop or wall mounting (wall mount kit included)
Side mounting
DIN-rail mounting (optional)
Rear Panel External I/O
1x DVI-I + 1x DisplayPort connector
1x Audio jack for Line-out
4x USB 3.0 ports, 2x USB 2.0 ports
1x Red HDD LED, 1x green power LED
2x Error LED by programming
1x Power button
1x 2-pin terminal block for external power button
1x RS232/422/485 port for COM#1
1x RS232 port for COM#2
2x RJ45 Gigabit Ethernet port
1x 3-pin DC-in terminal block type for 24V
Storage
2x 2.5†SSD + 1x mSATA socket
System MainBoard
iBase MB300-TLP with Intel® Q170 PCH
System Memory
2x DDR4-2133 SO-DIMM, Max. 32GB
System Speed
Up to 3.4GHz
Vibration
Non-Operating: 1.0 grms / 5~500Hz / random operation
_x005F_x000D_Operatiing: 0.25 grms / 5~500Hz / random operation
Humidity
5~90% @ 45°C, (non-condensing)
Operating Temperature
-10°C to 60°C (14°F~140°F)*With Air flow, -10°C to 50°C (14°F to 122°F) without Air flow
Ordering Info
MAI602-M4D80 Fanless system, w/ Intel® Core™ i5-6500TE (2.3GHz) CPU, 2x 4GB DDR4 SO-DIMM, 1x 2.5" 128GB MLC industrial-grade SSD, IP302 riser card, 4 Axis Motion card, 80 ch. Isolated Digital I/O card, w/o power adaptor
_x005F_x000D_Power adaptor 180W(24V @7.5A) power adaptor, bare wire type
Processor
Intel
Processor Type
Intel Core i3,Intel Core i5,Intel Core i7
Storage Temperature
-20°C to 80°C (-4°F to 176°F)
The MAI602-M4D80 iBase Fanless Motion Control System is designed to meet the demands of various markets that require rugged, reliable products. Below are some of the key industries where the MAI602-M4D80 is commonly used:
These examples highlight the versatility of the MAI602-M4D80 iBase Fanless Motion Control System across a range of market applications, with its potential extending far beyond the sectors listed here. For more information or to assess if this Industrial Computer fits your specific needs, please contact us.
The MAI602-M4D80 iBase Fanless Motion Control System comes with a 1 Year Limited against defects in workmanship and materials, effective from the date of shipment (unless otherwise agreed in writing).
To receive service under this warranty, the eligible product, MAI602-M4D80 iBase Fanless Motion Control System, must be presented to RUGGED in the United Kingdom.
For more information about the MAI602-M4D80 iBase Fanless Motion Control System or to arrange repairs and services not covered by the warranty, please visit the warranty section on our website.
Do you need further details about the MAI602-M4D80 iBase Fanless Motion Control System or require a custom solution or demonstration?
At RUGGED, we recognise that every project has its own unique demands. If you have any questions about the iBASE MAI602-M4D80 or need a custom Industrial Computer solution designed specifically for you, our team of technical experts are ready to assist you.
Alternative Products
Discover a range of alternatives that offer comparable features and quality to the product you’re viewing.
Our selection of similar items provides diverse options, allowing you to explore different designs, functionalities, and styles tailored to your preferences. Each product has been carefully chosen to ensure it meets the high standards you expect, enabling you to make a well-informed decision based on your unique requirements.
Browse through our related products and find the perfect match that complements your choice seamlessly.
CSB200-897
- Fanless System Supports Ibase Ib897 3.5" Disk-Size Sbc
- Onboard Intel Atom Processor E3845 Soc, 1.91GHz
- ISMART- For Auto-Scheduler and Power Resume

ASB200-915
- Fanless System Supports Ibase Ib915 3.5-Inch Disk-Size Sbc
- Onboard 6th Generation Intel Core U-Series Processor
- ISMART- For Auto-Scheduler and Power Resume

CSB200-898
- Fanless System Supports Ibase Ib898 3.5" Disk-Size Sbc
- Onboard Intel Atom Processor E3825 Soc, 1.33GHz
- ISMART- For Auto-Scheduler and Power Resume

MPT-3000R

Having trouble finding what you're looking for?
Selecting the right product for your specific application and environment can be quite challenging. At Rugged, our team of experts is on hand to assist you in making the best choice. Whether you have questions about product specifications or require guidance through our range of solutions, we’re here to help.
With our extensive industry knowledge and commitment to quality, we can ensure you find the ideal solution tailored to your needs.
Let us help you discover the perfect solution—get in touch today for personalised guidance and expert advice.




