Xshielder iPhone 16 Pro Max ATEX Zone 1 Explosion Proof Smartphone

  • ATEX
  • INTRINSICALLY SAFE
  • ZONE 1
  • IOS
  • CAMERA
  • 5G
  • WIFI
  • BLUETOOTH
  • NFC
  • WIRELESS CHARGING
  • WATERPROOF
  • DUSTPROOF
  • IP65 RATED

The Xshielder iPhone 16 Pro Max sets a new standard for explosion proof smartphones. It secures the standard Apple iPhone 16 Pro Max inside a slim, patented protective cover certified for explosive atmospheres, so field teams keep the familiar iOS experience and full Pro hardware while working safely in hazardous areas.

Certified for ATEX and IECEx Zone 1 and Zone 21, the complete assembly is approved for the highest-risk gas and dust atmospheres and is equally suited to Zone 2 and Zone 22. The cover is IP65 rated against water and dust, built from aerospace-grade metals with Corning Gorilla Glass and custom bumpers for 360-degree drop and impact protection, and includes an NS-9611 certified lanyard hole for safe work at height with a maximum drop height of 3 metres.

The iPhone 16 Pro Max delivers a 48MP Fusion camera system with LiDAR scanner for inspections, documentation and 3D mapping, a 6.9-inch Super Retina XDR OLED display, dual eSIM connectivity and Face ID security that works with gloves on. Wireless fast charging reaches 50 percent in around 30 minutes using standard MagSafe chargers, and the Xshielder Ex audio interface keeps all four microphones and two speakers fully accessible.

Running standard iOS, the device integrates with the Apple MDM framework and platforms including Microsoft Intune, Jamf and SAP. With the same certified cover design as the 17 Pro Max at a lower cost per unit, the iPhone 16 Pro Max is the practical choice for fleet standardisation across oil and gas, offshore, chemical, pharmaceutical, food and beverage and manufacturing operations.

XS1-SP-G01-C01-S02 Features

  • ATEX and IECEx Zone 1/21 certified for the highest-risk explosive gas and dust atmospheres
  • Secures the standard Apple iPhone 16 Pro Max for a familiar iOS experience at fleet scale
  • 48MP Fusion camera system with LiDAR scanner for inspections, documentation and 3D mapping
  • IP65-rated cover with aerospace-grade metals, Corning Gorilla Glass and 360-degree impact protection
  • 6.9-inch Super Retina XDR OLED display with dual eSIM and glove-friendly Face ID
  • Wireless fast charging to 50 percent in around 30 minutes with standard MagSafe chargers
  • NS-9611 certified lanyard hole for safe work at height, rated to a 3 metre drop
  • Runs standard iOS for full MDM support and a lower cost per unit than the latest generation

Request a Quote

Manufacturer

Ruggedness

IP Rating

Mounting Format

Country Of Manufacture

Norway

Device

Apple iPhone 16 Pro Max

Operating System

iOS

Display

6.9-inch Super Retina XDR all-screen OLED

Rear Cameras

48MP Fusion camera system with LiDAR scanner

Front Camera

Front camera with Face ID

Audio

Xshielder Ex audio interface with full access to all 4 microphones and 2 speakers

SIM

eSIM supported (dual eSIM); physical SIM fitted by Xshielder on request

Charging

Wireless charging only; supports MagSafe fast charging, up to 50 percent in 30 minutes

Cover Ingress Protection

IP65 (water and dust); iPhone rated IP68

Ex Certification

ATEX and IECEx Zone 1/21

Ex Marking

II 2G Ex db IIC T6 Gb / II 2D Ex tb IIIC T80°C Db

ATEX Certificate

FIDI 24 ATEX 0075X

IECEx Certificate

IECEx FIDI 24.0017X

Ambient Temperature

-20°C to +50°C

Height Safety

NS-9611 certified lanyard hole; maximum drop height 3 metres

Build

Aerospace-grade metals, Corning Gorilla Glass and custom bumpers for 360-degree protection

Dimensions

187 x 93 x 17.6 mm

Weight

415 g

Product Variants

XS1-SP-G01-C01-S01 (ATEX only, removable lid with flamepath); XS1-SP-G01-C01-S02 (ATEX and IECEx, cemented lid)

Country of Origin

Designed and manufactured in Norway

The Xshielder iPhone 16 Pro Max ATEX Zone 1 Explosion Proof Smartphone is designed and engineered for use in demanding environments where reliability, durability are essential. The XS1-SP-G01-C01-S02 supports a wide range of industries and operational applications.

Common deployment industries include: Aerospace, Chemical, Energy and Utilities, Food And Beverage Processing, Industrial Manufacturing, Logistics And Supply Chain, Marine And Offshore, Offshore Operations, Oil and Gas, Pharmaceutical.

Across these sectors, the XS1-SP-G01-C01-S02 is typically used in applications such as ATEX And Hazardous-Area Data Capture, Field Data Capture And Reporting, Health, Safety, And Compliance Inspections, Lone Worker Protection, Mobile Workforce Operations, Preventive And Corrective Maintenance, Quality Control And Inspection, Surveying, Mapping, And GIS Data Capture.

These examples demonstrate the versatility of the XS1-SP-G01-C01-S02 across both industry sectors and real-world operational use cases. Its suitability extends well beyond the scenarios listed above, making it a flexible solution for a broad range of requirements.

For further information, or to assess whether the XS1-SP-G01-C01-S02 is appropriate for your specific application, please contact us.

The Xshielder iPhone 16 Pro Max ATEX Zone 1 Explosion Proof Smartphone comes with a Manufacturer warranty applies against defects in workmanship and materials, effective from the date of shipment (unless otherwise agreed in writing).

To receive service under this warranty, the eligible product, Xshielder iPhone 16 Pro Max ATEX Zone 1 Explosion Proof Smartphone, must be presented to RUGGED in the United Kingdom.

For more information about the Xshielder iPhone 16 Pro Max ATEX Zone 1 Explosion Proof Smartphone or to arrange repairs and services not covered by the warranty, please visit the warranty section on our website.

Request further details about the Xshielder iPhone 16 Pro Max ATEX Zone 1 Explosion Proof Smartphone

If you have any questions about the Xshielder XS1-SP-G01-C01-S02 please get in touch today, our team of technical experts are ready to assist you.

  • Alternative Products

    Explore alternative products offering comparable features, performance, and build quality to the model you are currently viewing.

    Our related solutions provide variations in configuration, functionality, and form factor to suit different application requirements. Each option has been selected to meet the same high standards of reliability and performance.

    Browse the related products below to identify the most suitable fit for your deployment.

    • ATEX and IECEx Zone 1/21 certified
    • Apple iPhone 16 Pro Max with 48MP Fusion camera and LiDAR
    • IP65 cover with MagSafe wireless fast charging
    Xshielder iPhone 16 Pro Max ATEX Zone 1 explosion proof smartphone
    • ATEX and IECEx Zone 1/21 certified
    • Apple iPhone 17 Pro Max with A19 Pro and 48MP Pro camera
    • IP68 rated with 5,088 mAh battery and 25W wireless charging
    Xshielder iPhone 17 Pro
    • ATEX and IECEx Zone 1/21 (certification pending)
    • Lightest Zone 1 iPhone at 330 g with the A19 processor
    • 48MP Dual Fusion camera and 25W wireless charging
    Xshielder iPhone 17 ATEX Zone 1 intrinsically safe smartphone
  • Having trouble finding what you're looking for?

    Selecting the correct solution for your specific application and operating environment requires careful consideration.

    At Rugged, our engineering and product specialists can advise on specifications, environmental suitability, mounting requirements, connectivity, and lifecycle planning to ensure the right fit for your deployment.

    With extensive industry experience and a focus on reliability and performance, we help you select a solution aligned with your operational requirements.

    Speak to a Product Specialist
  • Frequently Asked Questions

    Smartphones have become integral to many modern business environments, transcending their traditional consumer roles. Their adaptability allows them to be deployed across a wide array of sectors, from logistics and manufacturing to fieldwork and retail.

    The integration of advanced features such as high-resolution cameras, GPS, and robust connectivity options facilitates tasks like inventory management, real-time data capture, and communication among dispersed teams. For businesses that operate in challenging conditions, the use of a rugged rugged SmartPhone is particularly beneficial. These devices are engineered to withstand drops, dust, water, and extreme temperatures, ensuring uninterrupted operation and reducing replacement costs.

    This resilience makes them invaluable tools for maintaining productivity and efficiency in demanding work settings, clearly demonstrating how extensively SmartPhones are utilised in business today.

    Absolutely, Rugged SmartPhone devices are built to run all your essential applications seamlessly. Whether you need navigation apps, communication tools, productivity suites, or entertainment, these robust smartphones offer full app compatibility. They operate on standard mobile operating systems, allowing users to download and utilise apps from their respective app stores, ensuring you have access to the same functionalities as a conventional SmartPhone.

    This means you can enjoy the durability and resilience that Rugged is known for, without compromising on the smart features you rely on daily. For more information on Rugged’s range of devices, explore the selection of rugged smartphones available.

    Rugged SmartPhones are indeed designed to be portable while offering exceptional durability. Many models feature a slim and lightweight design, making them easy to carry in a pocket or attach to gear without adding significant bulk. Despite their robust construction, which protects against drops, water, and dust, our devices are engineered to be convenient for everyday use and transport.

    For instance, some Rugged SmartPhone models are specifically crafted with ergonomics in mind, ensuring a comfortable grip and easy handling. This focus on portability means you can take your device wherever your work or adventures lead, without compromising on protection or functionality. The balance between ruggedness and a portable form factor is a key aspect of the Rugged SmartPhone range.

    Rugged smartphones are designed with versatility in mind, allowing them to connect with a wide array of accessories to maximise their utility in demanding environments. These connections can be established through several common methods, including Bluetooth for wireless peripherals like headsets or external sensors, and USB for physical connections to charging docks, data transfer devices, or specialised equipment.

    The ability to connect to accessories ensures that your Rugged SmartPhone can adapt to different needs, whether it’s for enhanced communication, data capture, or operational efficiency. This flexibility is crucial for professionals who rely on their devices for more than just calls and messages, integrating them into complex workflows with vital tools and peripherals.

    For a comprehensive look at the range of options available, explore the full selection of Rugged smartphones and their accessory compatibility.

    Rugged Limited’s SmartPhones are engineered with security as a priority, ensuring that your device and its data remain protected even in demanding conditions. Our devices are built to withstand harsh environments, which inherently contributes to their physical security and longevity.

    Beyond physical resilience, our Rugged SmartPhones incorporate features designed to safeguard your information. We understand the importance of data integrity and privacy, particularly for professionals who rely on their devices for critical tasks. Therefore, our operating systems and device configurations are optimised to provide a secure user experience, minimising vulnerabilities and protecting against unauthorised access.

    For individuals and teams operating in various industries, having a secure SmartPhone is paramount. Rugged Limited is committed to delivering devices that not only perform reliably but also offer peace of mind regarding the security of your communications and data.

    A Rugged smartphone from Rugged Limited is engineered for resilience, making it an ideal SmartPhone choice for individuals working in demanding industries or those who require a device that can withstand extreme conditions. These specialized devices are built with enhanced protection against drops, impacts, dust, and water ingress, far exceeding the capabilities of a typical consumer SmartPhone. This robust construction ensures consistent performance and reliability, even in harsh environments where a regular mobile phone would quickly fail.

    For a comprehensive selection of our durable mobile devices, explore our range of rugged smartphones.

    Yes, every Rugged SmartPhone is designed with integrated GPS functionality, ensuring reliable navigation and location tracking. This feature is crucial for professionals working in challenging environments where precise positioning is essential.

    Our SmartPhones leverage advanced GPS technology to provide accurate location data, which can be vital for field operations, logistics, and emergency services. This ensures that users can always find their way, track assets, or report their location with confidence, even in remote or demanding conditions. The inclusion of GPS across our entire SmartPhone range underscores Rugged Limited’s commitment to delivering devices that offer comprehensive utility and dependable performance for all users.

    Rugged smartphones from Rugged Limited are engineered to withstand extreme conditions, making them ideal for a variety of demanding applications. Unlike standard consumer devices, these SmartPhones are built with enhanced durability features, such as resistance to drops, water, dust, and extreme temperatures, ensuring reliable performance in harsh environments.

    They are frequently utilised by professionals in industries such as construction, logistics, emergency services, and field work, where a reliable communication device is crucial. These robust phones often incorporate features like extended battery life, bright screens for outdoor visibility, and programmable buttons for quick access to critical functions. For those who require a durable and dependable SmartPhone solution, explore the range of rugged smartphones available to meet the toughest challenges.

    Xshielder is a Norwegian manufacturer of intrinsically safe mobile devices for hazardous areas. Instead of building a handset from scratch, the company encapsulates the latest Apple iPhone inside a patented, Ex-certified protective cover. The founding team brings more than 100 years of combined experience in explosion protection, including people who helped launch one of the first Zone 1 Ex-certified smartphones. Xshielder devices are trusted by major oil and gas operators on the Norwegian continental shelf and are backed by ISO 9001 quality management.

    Xshielder makes ATEX and IECEx Zone 1 certified protective covers that turn current Apple iPhones into intrinsically safe smartphones. The range covers the iPhone 17 Pro Max, the iPhone 16 Pro Max and the lighter iPhone 17, each delivering full iOS performance, professional cameras with a LiDAR scanner and wireless charging inside a slim, rugged Ex cover. Every solution is designed and manufactured in Norway.

    Xshielder devices are certified for ATEX and IECEx Zone 1 and Zone 21, the highest risk classifications for explosive gas and dust atmospheres, and they are also suitable for Zone 2 and Zone 22. The certification covers the complete assembly, meaning the cover and the iPhone together, so the device can be used safely in areas where flammable gas or dust may be present.

    Traditional intrinsically safe phones are purpose-built and often lag years behind consumer technology. Xshielder takes a different approach by securing a standard Apple iPhone inside a certified cover, so users keep the familiar iOS experience, a professional camera system with LiDAR, strong connectivity and enterprise management. The replaceable cover design also extends service life and reduces waste compared with sealed, single-use Ex handsets.

    Yes. Because each device runs standard iOS, it is fully compatible with the Apple mobile device management framework and integrates with enterprise platforms including Microsoft Intune, Jamf and SAP. Security policies, app deployment and remote management work the same as any other managed iPhone in a fleet, which simplifies rollout for IT and procurement teams.

    Yes. Unlike sealed competitor solutions, the Xshielder cover uses a patented design that can be opened by Xshielder-authorised personnel. If a cover is damaged it can be replaced without discarding the iPhone, and the iPhone can be extracted at upgrade time for trade-in or resale. This protects the hardware investment and supports corporate sustainability goals.

    The iPhone 17 Pro Max is the flagship, with the A19 Pro processor, a 48MP Pro camera with 8x optical zoom and a LiDAR scanner for the most demanding workflows. The iPhone 16 Pro Max offers the same certified platform and case design at a lower cost per unit, which suits large fleet deployments. The iPhone 17 is the lightest and slimmest option at 330 grams, giving the most accessible route to a certified iPhone. The Rugged team can advise on the right fit for your application.

    Yes. Xshielder holds the Quality Assurance Notification and Quality Assurance Report alongside the EU-type examination certificate for its products, confirming compliance with the ATEX Directive and the IECEx Scheme. The company is also certified to ISO 9001:2015 for its quality management system, and its devices are assessed against the EN and IEC 60079 series of explosion protection standards.

    How Can We Help You?

    We're here to assist and guide you with any enquiries you may have.

    Simply complete the online form or reach out using the contact details provided below.

    Quality Refurbished Products

    Tell us what you need and how the devices will be used. Share details such as product type, quantities, condition requirements, budget, and timeframe so we can recommend the most suitable refurbished rugged solution for your application.

    Need to Recover Your Data?

    No need to panic, at Rugged we can help. Complete the online form or get in touch using the contact details below.

    How Can We Help You?

    We're here to assist and guide you with any enquiries you may have.

    Simply complete the online form or reach out using the contact details provided below.

    How Can We Help You?

    We're here to assist and guide you with any enquiries you may have.

    Simply complete the online form or reach out using the contact details provided below.